Panasonic's new Corded Electric Screwdriver System is an innovative corded solution packed with advanced features, including enhanced torque capabilities, sophisticated error-proofing, ergonomic design and more.
This system includes four electric screwdrivers, each powered by a brushless motor designed to capture and monitor torque and fastening data.
Type A features a controller that converts torque values and provides I/O for PLC integration, while Type B includes a controller with I/O functionality for PLC. Types C and D are simpler, with Type C supporting wired communication with a PLC, and Type D operating as a standalone screwdriver.
"The range includes everything from a basic screwdriver with no advanced features, equipped with a clutch to provide accurate and repeatable torque fastening, to three more advanced versions tailored to meet various customer needs," says Aziz Lokhandwala. Senior Product Manager at Panasonic North America.
He adds: "One version supports wired communication with a PLC for customers seeking MES (manufacturing execution system) integration, while two other versions can connect wirelessly to our Panasonic controller. This wireless connectivity sets our products apart from anything else currently available on the market."
These features also help ensure superior quality control while boosting efficiency and precision on the assembly line. Designed for ease of use, the ergonomic tools offer both push and lever start options, along with an LED verification lamp for error-proofing and optional wireless communication for added convenience.
Ideal for low-torque applications such as manufacturing electronics and plastic products, the system is available in four series featuring 12 different models. These lightweight, hand-held drivers provide accurate torque delivery in a range of 0.3Nm to 4.4Nm, with speeds of 650, 1,200 and 1,800 RPM.
Speaking of the inspiration for developing the new system, Lokhandwala says: "The electric screwdriver system came from a need within Panasonic. As a global manufacturing powerhouse with numerous factories, we developed this product not only to meet external customer needs but also to enhance our own internal manufacturing processes. Through internal research, we found it was an ideal fit for external markets and our operations, driving its creation and success."
Panasonic also investigated its various facilities to understand tightening and fastening challenges and the products the staffers use. Based on the results, Panasonic developed a solution that addresses both internal needs and those of external customers.
Data
The new products boast various levels of data traceability since using data in manufacturing is the "bare minimum" nowadays, according to Lokhandwala. Up to eight tools can be controlled simultaneously via wireless communication with the controller, enabling tracking work history and key data points like OK/NOK status, batch counts, torque values and more.
For example, the Type A series can record the converted torque value of each fastener, with the motor current converted to a torque value and recorded for quality control and process improvement. Additionally, users can use controller management software to collect and analyse data from up to 80 tools by a wired local area network (LAN) for the Type A and B series. In addition, work data can be output in CSV format for more detailed analysis.
Market sentiment
Torque Magazine also asks Lokhandwala about Panasonic's business in North America, who says 2024 was "a bit challenging" for the company as customers were more hesitant to spend money.
"They just don't have the budgets for the large projects we had seen the prior year. But overall, I think it's still a pretty stable business," Lokhandwala explains.
Another issue that might deter customers from spending money was the US presidential election in November 2024. According to Lokhandwala, it's often anticipated that business will slow down during an election year.
Looking ahead, as the new administration assumed office in January, Lokhandwala expects that many of the budgets people have been holding back would finally start to be utilised.
"In general, I believe we will see increased investment in US manufacturing, as this appears to be a key emphasis of the current administration. However, the reality ultimately depends on each individual manufacturer. Their financial position and their specific goals for expansion will determine their ability to invest," Lokhandwala concludes.
